A buyer-side, calculator-first playbook for specifying and verifying rehydration yield and pieces-per-kilo in Indonesian dried sea cucumbers (especially Holothuria scabra). Includes a reliable soak-test protocol, conversion formulas, PO wording, and negotiation tips you can use right away.
We’ve watched niche demand in Indonesian seaweed and sea cucumber grow fast. But among both, the most expensive mistakes still happen on dried sea cucumber, where a few percentage points of rehydration yield can swing container-level margins. Here’s the exact system we use with buyers who want to price by piece confidently and avoid surprises.
“We stopped losing five figures” — the simple system that saved one buyer $10,247 in 90 days
A distributor we work with used to accept “factory soak tests” at face value. Yields looked great on paper. But landed tests showed 8–12% less. We standardized the test, locked specs into the PO, and built a price-per-piece calculator everyone could check. Three orders later, chargebacks disappeared and they recovered $10,247 in margin from avoided claims. The method below is the same one.
The 3 pillars of predictable sea cucumber buying
- Define rehydration outcomes, not just grades. Your spec should state the soak protocol, target yield range, pieces-per-kilo before/after soak, and length/girth after soak.
- Verify with a reproducible method. Agree on time, temperature, salinity, and rest intervals. Video every stage with a time stamp.
- Pay and price to the math. Convert the per‑kg quote to a price‑per‑piece using the same yield assumptions you’ll test on arrival. If it slips beyond tolerance, adjust price or reject by pre-agreement.
What is a good rehydration yield for Indonesian sandfish?
For Holothuria scabra (Indonesian sandfish) processed as boiled salted dried (BSD), we see these typical outcomes under a controlled soak test:
- Commercial grade: 4.2–5.0× weight gain (420–500%)
- Good grade: 5.0–5.5× (500–550%)
- Premium, gently processed lots: 5.5–6.2× (550–620%) Yields below 4.0× suggest hard-dried, oven-stressed, over-salted, or over-boiled product. Consistent 6.3×+ is rare and often signals over-softening during the test.
How does boiling, salting, and drying affect yield?
In our experience:
- Over‑boiling collapses collagen structure. You’ll see pretty exteriors that never fully plump. Yield drops 5–10%.
- High salinity in the dry product slows water uptake and leads to firmer but smaller final size. Watch for heavy exterior salt crystals.
- Oven-drying above ~60°C can cause case-hardening. Sun‑dried or low‑temp forced air tends to rehydrate better by 0.3–0.7× on the same raw material.
Week 1–2: Market research and validation (your spec and math)
Start with the only numbers that matter to your margin: rehydration ratio and pieces per kilo before and after soak.
Key formulas
- Rehydration ratio (R): wet weight after soak ÷ dry weight before soak
- Average dry weight per piece (g): 1000 ÷ dry pieces per kg
- Estimated wet weight per piece (g): average dry weight × R
- Wet pieces per kg after soak: 1000 ÷ estimated wet weight per piece
- Price per piece from a dry/kg quote: price per kg ÷ dry pieces per kg
Example
- Supplier quote: $180/kg for 20 pcs/kg dry.
- Average dry piece weight: 1000/20 = 50 g.
- If R = 5.2×, expected wet piece weight = 50 × 5.2 = 260 g.
- Wet pieces per kg ≈ 1000/260 = 3.85 pcs. You’ll roughly plate 3–4 pieces per kg cooked.
- Price per piece dry = $180/20 = $9. If your menu relies on a 250–270 g rehydrated portion, your true “per-piece” cost assumption is $9.
Tip that saves arguments: In your calculations, round down yield and round up cost during planning. Then set the PO tolerance so you can later give credit back, not ask for it.
Week 3–6: MVP creation and testing (standardized soak test you can repeat anywhere)
Here’s a practical soak-test protocol we’ve used across Indonesian H. scabra. It’s conservative enough to avoid over-softening, and repeatable at factory, third-party lab, and destination.
Sample
- Randomly select 30 pieces from at least 3 cartons.
- Record dry count per kg for each sub-sample. Photograph with a scale.
Method (target R within 24–36 hours total)
- Rinse and weigh. Remove loose salt and debris. Record starting dry weight of the 30-piece lot and count.
- Cold soak. Submerge in 2.5–3.0% brine at 6–8°C for 12 hours. Water-to-product ratio 5:1. Change brine at hour 6.
- Gentle cook. Transfer to fresh 1.5% brine. Heat to 82–85°C and hold for 25–35 minutes, depending on size class. No rolling boil. Pieces should swell and just begin to soften in the core.
- Rest soak. Cool rapidly to 8–10°C. Soak in 2.5% brine for 8–12 hours, changing once at the midpoint.
- Finish warm-up. Brief 10-minute 80–82°C pass in 1% brine to equalize. Drain 10 minutes on racks. Blot surface gently.
- Record. Weigh total wet mass. Count intact pieces. Measure length and mid-girth for 10 pieces with a soft tape.
Acceptance cues
- Center is cohesive, not crumbly. Cuts cleanly with a firm push of a chef’s knife.
- No jelly pockets. No split bodies. Minimal salt crystals left.
Avoid over-softening
- Keep brines below 3%. Keep soaks cold. Heat steps are short and controlled. Overheated or fresh-water soaks spike yield but destroy texture and will fail kitchen trials.
How many pieces per kilo after soaking H. scabra?
Use the formulas above. For quick planning, here’s what we typically see if R ~ 5.0–5.5×:
- 15 pcs/kg dry → 66.7 g dry/pc → 333–367 g wet/pc → about 2.7–3.0 wet pcs/kg
- 20 pcs/kg dry → 50 g dry/pc → 250–275 g wet/pc → about 3.6–4.0 wet pcs/kg
- 30 pcs/kg dry → 33.3 g dry/pc → 167–183 g wet/pc → about 5.5–6.0 wet pcs/kg If your application needs 180–220 g cooked per portion, the 30 pcs/kg dry class often hits the sweet spot.
Week 7–12: Scale and optimize (lock your PO spec and QC)
We recommend writing the rehydration outcome into the PO. Here’s wording that works:
- Product: Holothuria scabra, BSD. Origin Indonesia. Size class: 20 pcs/kg dry (±1 pc tolerance per kg average across lot).
- Dry quality: moisture 12–16%. Surface salt moderate. No burnt or case-hardened surfaces. Pieces intact, open ends sealed.
- Soak test: Protocol per Appendix A (time/temperature/salinity detailed). Target rehydration ratio 5.0–5.5×. Acceptance range 4.8–5.7×.
- Dimensional check after soak: Length 9–12 cm and mid-girth 10–14 cm on 20 pcs/kg class. Reject if >10% pieces fall outside.
- Remedies: If R < 4.8× or count tolerance fails, buyer may discount pro rata by deficit percentage or reject affected cartons after joint inspection.
- Evidence: Factory provides timestamped photos/videos of random selection, all weighings, thermometers in frame, and girth/length measurements.
QC checklist for pre-shipment
- Independent re-run of the soak test on a second random set.
- Salt and moisture spot checks. We commonly see acceptable export lots around 12–18% surface salt equivalent and 12–16% moisture, but set your target to your market’s preference.
- Visual for oven stress: hard, glossy skins and uneven color bands. Those lots routinely underperform on yield.
- Carton labeling that matches size class and batch ID used in videos.
How to negotiate price using rehydration yield
Tie the price to performance:
- Base price assumes R = 5.2× and 20 pcs/kg dry.
- For each 0.1× shortfall in R below 5.0×, apply a 2% discount to the affected quantity. For each 0.1× above 5.6× achieved without over-softening, allow a 1% bonus. Both verified by joint soak test.
- Alternatively, set a per-piece price based on the dry count and skip the debate. Example: $9 per piece for 20 pcs/kg, counts averaged across the shipment ±5%.
Rehydrated length and girth grading in practice
Length is nose to tail in a relaxed state. Girth is a soft tape around the midpoint. Measure 10 pieces after the final drain step. Report average and range. If more than 10% are outside your band, expect problems in portioning and plating.
5 mistakes that kill sea cucumber deals (and how to avoid them)
- Accepting factory “overnight” soaks in warm fresh water. Looks great. Cooks poorly. Insist on cold brine and controlled heat.
- Not aligning size class with menu weight. A 20 pcs/kg dry lot won’t give you a 150 g rehydrated portion at 5.0×. Do the math before you sign.
- Oven-dry blind spots. If a supplier ramps dryers above 60°C, you pay for it later. Ask for drying curves or a brief video walk-through.
- Missing evidence. No timestamps, no thermometer in frame, no scale close-ups. Push back. Videos reduce disputes by half, in our experience.
- One-off specs. Keep the same protocol across quotes, factory trials, and arrival QC. Change the method, change the result.
Resources and next steps
If you work across categories, you already know process discipline matters. We apply the same “spec-first, video-verified” approach in high-value lines like Yellowfin Saku (Sushi Grade) and Grouper Fillet (IQF), because texture outcomes live or die on temperature control. The same logic makes sandfish deals predictable.
Need help tailoring the soak protocol to your market or writing the PO clause? Send us a sample spec and we’ll suggest yield bands and count tolerances that hold up in the kitchen. You can Contact us on whatsapp and we’ll reply with a calculator you can plug your own quotes into. If you’d like to review broader Indonesian supply options beyond sandfish, you can also View our products.
Quick takeaways you can use today
- Lock the method. Cold brine soaks, brief controlled heat, and rest periods beat any “fast” test.
- Price per piece from a per‑kg quote is simple: price/kg ÷ pcs/kg. Validate that the rehydration ratio and size class match your target portion weight.
- Write remedies into the PO tied to the same soak test. Everyone wins when the math is agreed upfront.
That’s how buyers carve reliable niche wins in Indonesian sea cucumbers. And yes, seaweed is surging too, but that’s a story for another day. Nail your rehydration yield first and your margins will follow.